ABOUT MALEK WORK
Transferring ideas into reality
Mechanical design
I model parts and design special machines on different CAD softwares such as SOLIDWORKS, PTC CREO, NX Siemens and Solid Edge.
FEA Analysis
I analyze and evaluate structural integrity and behavior performances of various engineering designs and componants using SOLIDWORKS simulation.
Product optimization
I optimize your design for maximum performance and efficiency by evaluating their mecchanical proprities, identifying the root causes and providing recommandations for design improvements and preventive measures.
Drawing & documentation
I offer comprehensive solutions for accurate, detailed and precise mechanical drawings with addition of technical documents.
Malek Ben bou yahia
Skills mastered
Mechanical design
Drawings generating
Mechanical simulation
Product optimization
Documents generating
Projects Launched
Certifications
Proposals Sent
Hours of work
Cups of coffee
SERVICES specialist at
I maintain open lines of communication throughout the work process, ensuring that clients are regularly updated on project progress.
Mechanical Design
By partnering with me for your mechanical design needs, you can expect innovative, efficient, and high-quality design solutions that meet your specific requirements.
I offer a comprehensive mechanical design service that caters to the specific needs of clients across various industries. With my expertise in engineering and CAD (Computer-Aided Design) software like SOLIDWORKS, PTC CREO, NX Siemens and Solid Edge , covering many modules like Weldments, structural design, Sheet metal and surfacing, I provide innovative and practical solutions to design, develop, and optimize mechanical components, systems, and products.
Assembly
As a specialist in assemblies, I offer comprehensive assembly design services to clients across various industries. With expertise in mechanical engineering and CAD (Computer-Aided Design) softwares such as SOLIDWORKS, PTC CREO, NX Siemens and Solid Edge, I provide efficient and optimized solutions for designing complex mechanical assemblies, systems, and products.
With a strong background in mechanical engineering and extensive experience in CAD software, I bring in-depth knowledge and expertise in designing optimized assemblies efficiently.
Drawings
As a mechanical drafter, I offer professional mechanical drawing services to clients across various industries. With expertise in technical drawing standards and CAD (Computer-Aided Design) softwares such as SOLIDWORKS, PTC CREO, NX Siemens and Solid Edge,, I provide accurate and detailed drawings that effectively communicate design intent, specifications, and manufacturing requirements.
Partner with me for your mechanical drawing needs, and benefit from accurate, detailed, and professional drawings that effectively communicate your design and manufacturing requirements. As a freelance mechanical drafter, I am dedicated to delivering exceptional results and helping you bring your designs to life.
FEA ANALYSIS
As a FEA (Finite Element Analysis) analyst, I provide comprehensive FEA analysis services to clients across various industries. Using advanced simulation techniques and state-of-the-art software, I offer accurate and insightful predictions and evaluations of structural integrity, performance, and behavior of engineering designs and components on SOLIDWORKS.
By partnering with me for your FEA analysis needs, you can benefit from accurate predictions, optimized designs, and improved product performance. As a FEA analyst, I am committed to delivering high-quality analysis services that help you achieve your design goals and overcome engineering challenges.
Documentation
As a R&D engineer mechanical and documentation service provider, I offer comprehensive solutions to assist clients in efficiently documenting their mechanical designs and projects. With my expertise in mechanical engineering and proficiency in technical writing, I specialize in creating clear, accurate, and professional documentation that meets industry standards and client requirements.
My mechanical documentation services encompass a wide range of deliverables, including: technical Drawings, Assembly Instructions, User Manuals and Guides, Bill of Materials (BOM), Design Specifications, Engineering Reports, Compliance and Standards Documentation and Documentation review and editing
Certifications
Acquired international certifications
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Proffessional Career
This IS my Journey
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2024
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Segula Technologies
PLE for VOLKSWAGEN AG
November 2023 - Present
• Worked as a Part Lead Engineer, Mechnical Designer and Design Release Engineer with the following tasks:
• Manage and organize meetings with suppliers in order to maintain VOLKSWAGEN VOLKSWAGEN standards and monitor project costs, ensuring that the project remains manageable on the AVON platform.
• Organize and hold meetings with Volkswagen and its suppliers while preparing specifications according to industry standards.
• Managing 3D vehicle files on cloud-based platforms such as Connect, Teamcenter, FAST-DMU and KVS (VOLKSWAGEN Group's design data management system).
• Preparation of VOLKSWAGEN standards for design, production and assembly for the assembly plant and suppliers.
• Preparation of a detailed assembly process for the cooling system by creating official documents for the VOLKSWAGEN plant site on VMP (Virtual Assembly Process).
• Preparation of assemblies and documents for the development of parts for the motor and cooling system of the VOLKSWAGEN ID.BUZZ AD autonomous electric vehicle.
• Development of modifications and parts for the cooling system based on actual requirements.
• Modification of the relevant parts and assemblies in the cooling systems using CREO Parametric CAD software.
• Verification of vehicle cooling system piping drawings.
• All communication in the project is exclusively in German.
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Application Engineer
ABBK Physicsworks
November 2023 - Present
• Support and train students and engineers both academic and in industries SOLIDWORKS fundamentals with different modules such Mechanical design, Sheetmetal design, surfacing, drawings generating and numerical simulation.
• Prepare online and manuals courses by recording detailed course assignments that touches both academic and industrial goals.
• Assist the sales engineers in technical meetings with different industrial and educational clients.
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2023
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R&D Engineer
FoRe Group GMBH
September 2022 - Oktober 2023
• Hold meetings with foreign clients to understand their requirements and ideas, and then create initial conceptual designs and sketches for their mechanical projects.
• Design, assemble and generate drawings from scratch of chassis base, Air suspension system and its hanger brackets of heavy truck while giving feedback concerning technical solutions.
• Make the Study, design, assemble and generate drawings from scratch of suspension system components with damper of heavy truck like the rubber bump stop, Air actuator and balancer while giving feedback concerning technical solutions.
• Make the study of different positions of the damper with different pivot bolt height taking in consideration the nature of environment where the heavy truck will be working on.
• Continuously refine and optimize designs to improve efficiency, reduce weight, lower manufacturing costs, and enhance overall performance of air suspension hanger bracket using linear, non-linear studies.
• Provide ongoing technical support to clients for the products or systems designed, assisting with troubleshooting and improvements.
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2022
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AMP & TIBILETTI
CAD DESIGNER, METHOD & INDUSTRIALIZATION
July 2021 - August 2022
• Design, assemble and generate drawings of mechanical, sheet metal, structural and electrical parts of rotary oven products on SOLIDWORKS while giving feedback concerning technical solutions.
• Read and interpret drawings, technical sketches, diagrams, and reports generated on computer.
• Globally manage all the company production activities and parts with SOLUNE Alta software.
• Prepare estimated costs of mechanical systems and products considering production and materials costs.
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2021
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FREELANCER
MECHANICAL DESIGNER AND FEA analyst
April 2020 - Present
• Carry out part modelling, special purpose machines design, Drawings layouts and assemblies with different tools such as Weldment, Sheetmetal and surfacing with SOLIDWORKS, PTC CREO PARAMETRIC, Solid Edge and NX SIEMENS.
• FEA ANALYSIS calculations to visulize parts and assemlies behavior in order to increase their performances and reduce their costs.
Education
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Engineering Degree in Mechatronics
Education
• Engineering that focuses on the integration of mechanical, electrical and electronic engineering systems, and also includes a combination of robotics, electronics, computer science, telecommunications, systems, control, and product engineering.
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EDUCATION
BACHELOR DEGREE IN Mechatronics
• Being able to blend mechanical enigineering, electrical engineering and computer science to design, build and operate smart machines.
RECENT WORKS
This is what i've been working on
CONTACT Malek
Here i am
malekbenbouyahia@gmail.com
ID BUZZ AD Cooling system development
• Worked as Part Lead Engineer,Design Release Engineer and Mechnical Designer with the following tasks:
• Manage and organize meetings with suppliers in order to maintain VOLKSWAGEN VOLKSWAGEN standards and monitor project costs, ensuring that the project remains manageable on the AVON platform.
• Organize and hold meetings with Volkswagen and its suppliers while preparing specifications according to industry standards.
• Managing 3D vehicle files on cloud-based platforms such as Connect, Teamcenter, FAST-DMU and KVS (VOLKSWAGEN Group's design data management system).
• Preparation of VOLKSWAGEN standards for design, production and assembly for the assembly plant and suppliers.
• Preparation of a detailed assembly process for the cooling system by creating official documents for the VOLKSWAGEN plant site on VMP (Virtual Assembly Process).
• Preparation of assemblies and documents for the development of parts for the motor and cooling system of the VOLKSWAGEN ID.BUZZ AD autonomous electric vehicle.
• Development of modifications and parts for the cooling system based on actual requirements.
• Modification of the relevant parts and assemblies in the cooling systems using CREO Parametric CAD software.
• Verification of vehicle cooling system piping drawings.
• All communication in the project is exclusively in German.
Heavy Truck Chassis and its Air Suspension development
• Hold meetings with foreign clients to understand their requirements and ideas, and then create initial conceptual designs and sketches for their mechanical projects.
• Design, assemble and generate drawings from scratch of chassis base, Air suspension system and its hanger brackets of heavy truck while giving feedback concerning technical solutions.
• Make the Study, design, assemble and generate drawings from scratch of suspension system components with damper of heavy truck like the rubber bump stop, Air actuator and balancer while giving feedback concerning technical solutions.
• Make the study of different positions of the damper with different pivot bolt height taking in consideration the nature of environment where the heavy truck will be working on.
• Continuously refine and optimize designs to improve efficiency, reduce weight, lower manufacturing costs, and enhance overall performance of air suspension hanger bracket using linear, non-linear studies.
• Provide ongoing technical support to clients for the products or systems designed, assisting with troubleshooting and improvements.
Rotary ovens Design and development
• Design, assemble and generate drawings of mechanical, sheet metal, structural and electrical parts of rotary oven products on SOLIDWORKS while giving feedback concerning technical solutions.
• Read and interpret drawings, technical sketches, diagrams, and reports generated on computer.
• Globally manage all the company production activities and parts with SOLUNE Alta software.
• Prepare estimated costs of mechanical systems and products considering production and materials costs.
Automatic Fruits grader
An automatic fruit grader special machine in order to gain productivity, precision and reduce costs while grading rounded fruits using the weight of each fruit separately. This machine is consisting of almost 1500 parts between mechanical parts, tools, actuators and sensors.
• Design and study of automated fruit grader machine.
• Design and study of pallet conveyor.
• Design and study of belt conveyor.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• Programming the control unit with PLC Siemens.
• Do motion study in order to facilitate the comprehension of its functioning.
• Generate technical and detailed drawings for productions.
Application Engineer and CAD/CAE Instructor
• Support and train students and engineers both academic and in industries SOLIDWORKS fundamentals with different modules such Mechanical design, Sheetmetal design, surfacing, drawings generating and numerical simulation.
• Prepare online and manuals courses by recording detailed course assignments that touches both academic and industrial goals.
• Assist the sales engineers in technical meetings with different industrial and educational clients.
• Orgonize and assist events with SOLIDWORKS USERS Groups around the world and mainly in frica continent with Trainings, Webinars and case studies
VIBRATION TEST BENCH
This is a test strip for the practical work sessions at university in the mechanical engineering department.
• Design and study of vibration test bench.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• Do motion study in order to facilitate the comprehension of its functioning.
• Generate technical and detailed drawings for productions.
PALLET SPECIAL MACHINE
This is a pellet special machine, semi automatic that produces pellets with the ingredients that the farmer wants from the food available In order to reduce food costs for farm animals.
• Design and study Pellet special machine.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• Do motion study and linear simulation to have the best results possible.
• Generate technical and detailed drawings for productions
PRESSURE HEAD CYLINDER TESTER
This is a pellet special machine, semi automatic that produces pellets with the ingredients that the farmer wants from the food available In order to reduce food costs for farm animals.
• Design and study Pellet special machine.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• Do motion study and linear simulation to have the best results possible.
• Generate technical and detailed drawings for productions
ROTARY AUTOMATIC PARKING
An automatic rotary vertical parking that make us win space of 10 parked cars instead of only 2. this assembly contains more than 1750 parts.
• Design and mechanical study of the parking using NX SIEMENS CAD software's.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• DGenerate Detailed documents and benchmarks to clients and suppliers.
• Generate technical and detailed drawings for productions
TRANSPORT UNIT
This is a transfer unit of large equipment's like refrigerator with dimensions of 10x8.
• Design and study of large transfer unit.
• Study of material in order to choose the most optimal solution.
• Study, dimensioning and calculations in order to choose the optimal electric components.
• Do motion study and linear simulation to have the best results possible.
• Generate technical and detailed drawings for productions.
